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- While selecting injection moulding machine the following specifications are required to be evaluated.
While selecting injection
moulding machine the following specifications are required to be evaluated.
INJECTION UNIT | To understand |
Maximum swept volume cc / max. shot weight gr. | Calculation of max. shot weight for a material. |
Maximum metering stroke in mm. | Dependence of quality of melt for consistency of moulding. |
Maximum injection speed g/s or cc/s | How it ensures melt to spread throughout when in fluid condition- before it freezes. Its relationship with freezing time. |
Maximum injection pressure Kg/cm2 | How it overcomes resistance to flow during filling and; pressure phase on account of flow ratio and; viscosity. |
Maximum Injection Power. Kgcm/sec. | How it takes care of difficulty in filling for thinner walled and high flow ratio parts. |
Plasticizing rate g/s or Kg/hr. | How it influences cycle time. |
CLAMPING UNIT | To understand |
Clearance between Tie bars and platen size mm x mm | How it accommodates mould. |
Maximum daylight mm and mould open stroke mm | Its significance for ejection of deep parts. |
Minimum mould height | Its relationship with mould open stroke and daylight |
Clamping force | its dependence on cavity pressure and method to compute cavity pressure. |
HYDROMOTOR | To understand |
Torque Kgm and rpm | Torque requirement for -viscosity of- melt. |
DRIVE POWER | To understand |
Power supply frequency 60 or 50 Hz. | Its influence on speeds. |
Pump-motor rating. kW | To match the application - usage of machine. |
CONTROLS | • Conventional / Proportional and Cartridge valve Hydraulic Controls |
NO LOAD CYCLE TIME | It indicates the time for non processing part of the cycle time |